Coles Industrial Cooling Towers

A cooling tower is a specialized heat exchanger in which air and water are brought into direct contact with each other in order to reduce the water’s temperature. As this occurs, a small volume of water is evaporated, reducing the temperature of the water being circulated through the tower.

Water, which has been heated by an industrial process or in an air-conditioning condenser, is pumped to the cooling tower through pipes. The water sprays through nozzles onto banks of material called “fill,” which slows the flow of water through the cooling tower, and exposes as much water surface area as possible for maximum air-water contact. As the water flows through the cooling tower, it is exposed to air, which is being pulled through the tower by the electric motor-driven fan.

When the water and air meet, a small amount of water is evaporated, creating a cooling action. The cooled water is then pumped back to the condenser or process equipment where it absorbs heat. It will then be pumped back to the cooling tower to be cooled once again. Cooling Tower Fundamentals provides a level of basic cooling tower knowledge and is a great resource for those wanting to learn more.

Types of Cooling Towers

Not all towers are suitable for all applications. Cooling towers are designed and manufactured in several types, with numerous sizes available. Understanding the various types, along with their advantages and limitations, is important when determining the right tower for a project.

Cross-Flow Cooling Towers

In cross-flow towers the water flows vertically through the fill while the air flows horizontally, across the flow of the falling water. Because of this, air does not have to pass through the distribution system, permitting the use of gravity flow hot water distribution basins mounted at the top of the unit above the fill. These basins are universally applied on all cross-flow towers.

Counter-Flow Cooling Towers

Counter-flow towers are designed so that air flows vertically upward, counter to the flow of falling water in the fill. Because of this vertical airflow, it is not possible to use the open, gravity-flow basins typical in cross-flow designs. Instead, counter-flow towers use pressurized, pipe-type spray systems to spray water onto the top of the fill. Since air must be able to pass through the spray system, the pipes and nozzles must be farther apart so as not to restrict airflow.

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Induced draft vs. Forced Draft

Induced draft cooling towers have fans that are typically mounted on top of the unit and pull air through the fill media. Conversely, air is pushed by blowers located at the base of the air inlet face on forced draft towers.

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Over the past 73+ years Coles Refrigeration and Air-Conditioning have maintained their reputation as Newcastle’s leading air-conditioning and refrigeration company by ensuring their staff have the products, knowledge, expertise and experience to create efficient and reliable air-conditioning systems tailored to your specific requirements.

Contacting Coles refrigeration and Air-conditioning to organise a consultation with a sales engineer will ensure your system is able to meet all of your requirements in the most practical and efficient way.  This process is obligation free, free of charge and will provide you with not only a detailed quote but also honest valuable advice from recognised air-conditioning experts with decades of experience.